Rack Systems for Die Storage
for safe and efficient die change
Application
Rack systems with special roller conveyors or ball tables enable the user to change heavy dies safely, with less effort and in less time.
Mounted docking hooks or bars on the rack system enable precise positioning and safe docking on the rack system. An additional mechanical safety bolt or bar is automatically activated after docking to prevent dies from rolling out unintentionally after they have been stored.
Design and further technical details in the project and according to customer-specific requirements. Please contact us!
Description
The die changing cart is hooked into the docking hooks or front bar at the front of the rack.
The safety bar or bolt is only lowered by successfully docking to the front of the rack.
The table on the die changing cart is equipped with ball inserts or ball bars that facilitate manual or semi-automatic die insertion. The rack system can be equipped with roller conveyors or ball tables.
When the die changing cart leaves the docking hooks, safety bars or bolts on the rack system are activated and the die is secured against falling out.
Advantages
● Safe, force-saving and wear-free die storage
● Time-saving die change
● High level of safety due to docking station and semi-automatic, secured front bars or safety bolts as fall protection on the front side
● Optimum transfer height into the rack system and changing carts
● Optimised for ROEMHELD die changing carts
Version for die changing cart RW 500
Rack system with roller conveyors or ball table.
Suitable docking system for a die changing cart size RW 500 for die weights up to 500 kg.
On the rack with docking hooks, mechanical lock and end stop at the back.
Version for die changing cart RW 1000
Rack system with roller conveyors or ball table.
Suitable docking system for a die changing cart size RW 1000 for die weights up to 1,000 kg.
On the rack with docking hooks, mechanical lock and end stop at the back.
The field widths, the rack depths and the number of roller conveyors are supplied according to the customer’s dies.
Version for die changing cart RWA 1600 and RWA 4000
Rack system with roller conveyors.
Suitable docking system for a die changing cart size RWA 1600 or 4000 for die weights up to
4000 kg. On the rack with docking bar, mechanical lock and end stop at the back. Option with support
plates for using a pull-push chain from the changing cart.
The field widths, the rack depths and the number of roller conveyors are supplied according to
the customer’s dies.
Special design for crane unloading - Heavy-duty pull-out
The heavy-duty pull-outs are roller guided and suitable for loads up to 1,500 kg for partial pull-
outs or 1,200 kg for full pull-outs.
Individual dies can be removed safely and user-friendly from the top of the rack using a crane
and transported to a transfer station for a die change. Heavy-duty pull-outs are supplied with individual locks. Usually, these are fitted one-sided on the left.
Different profile thicknesses are used depending on the load capacity and pull-out depth. The dimensions are determined as per the customer’s specifications.
Special design for crane unloading - System with rolling racks
Heavy dies (up to 3,000 kg manually, larger load capacities with electric drives) can be conveniently stored on the rolling racks from above using a crane or forklift.
The side guides can be rigidly attached. In confined spaces, e.g. on roadways, the side guides
can also be folded onto the rolling rack systems.
Depending on the requirements, the rack level can be fitted with smooth sheet metal covering,
with edges as an oil sump at any height on one or more sides, with centring corners, centring
rails or as a grating.
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