R-MAG-R Magnetic Clamping System

Application

R-MAG-P magnetic clamping systems are primarily used for automatic clamping of different dies on rubber presses.

Description

With magnetic clamping systems, the moulds are magnetically clamped or unclamped at the push of a button within a few seconds. Since permanent magnets generate the force of the magnetic clamping plates, electric clamping is only required to magnetize the plates.
The magnetic clamping plates are de-energized in clamped condition and thus absolutely safe in case of power failure. Additionally, the complete clamping cycle is monitored by different sensors, thus guaranteeing reliable die clamping.

Advantages

• QUICK – Dies are clamped in one second at the touch of a button
• PROFITABLE – Setup cost optimization from die change that takes only a few minutes
• FLEXIBLE – Die standardization no longer required
• ERGONOMIC – Safe die handling with ease
• RELIABLE – Distortion-free and full-surface retention force even if power fails
• SAFE – Various sensors monitor the entireclamping cycle

Temperature range up to 120 °C (on request up to 240 °C)
Magnetic holding force = 100 kN

Temperature stable up to 230 °C
Suitable for horizontal and vertical machines
Available with and without integrated heating
Size and geometric shape can be freely designed as requested by the customer

Plate size 500 x 500mm, magnetic force up to 120 kN possible.
Clamping and unclamping of several dies at the same time within a second. Temperature range up to 240 °C
The mould halves are heated by the magnetic heating plate.